Injection Mold Design & Fabrication

Injection Mold Design & Fabrication

Precision tooling solutions for OEM projects with reliable lead time and strong engineering support.

Overview

We design and manufacture injection molds for complex plastic components used in consumer products, electronics, medical devices, and industrial applications.
With extensive engineering capability and a mature tooling workflow, we support customers from DFM to mass production.

Engineering & DFM Support

Our engineering team evaluates part features for manufacturability, performance, and long-term tooling stability.

DFM focus areas include:

• Undercuts & side actions

• Draft optimization

• Wall thickness & structural analysis

• Gate & runner design

• Cooling layout & cycle time optimization

• Ejection system validation

• Shrinkage & tolerance control

• Surface finish & texture requirements

This ensures stable production, shorter cycle time, and reliable part quality.

Mold Design Capabilities

We support a wide range of tooling categories:

• Prototype molds

• Bridge molds

• Mass production molds

• Single & multi-cavity molds

• Insert molding & overmolding

• Hot runner systems

• Collapsible cores

• Two-shot / multi-shot molds

• Threaded / unscrewing mechanisms

Standards available:
HASCO / DME / JIS / Custom

Tooling Fabrication

Tooling components are machined with advanced equipment for precision and stability.

Core processes:

• CNC machining

• EDM (Spark erosion)

• WEDM (Wire cutting)

• Grinding & polishing

• Mold assembly & fitting

• Mold trials & sampling

Hot runner brands supported (optional):
Yudo / Mold-Masters / Synventive / Husky / Hasco

Tooling Lifetime Options

We provide tooling based on production demand:

• Prototype molds: 5,000 – 10,000 shots

• Bridge molds: 50,000 – 200,000 shots

• Mass production molds: 300,000 – 1,000,000 shots

This allows OEM customers to optimize cost vs lifetime based on market volume.

Injection Molding Capability

Tonnage range: 20T – 680T
Suitable for small to medium-sized components across consumer, medical, electronic, and industrial categories.

Typical tolerance capability: ±0.01mm (depending on resin & geometry)

Materials & Resin Options

Supported resin types:
ABS / PC / PP / PA / POM / PMMA / PS / TPE / TPU / PC+ABS / GF reinforced

Engineering plastics available upon request.

Industry Applications

Our molds and injected components are widely used in:

• Consumer goods

• Household products

• Electronic accessories

• Medical & healthcare

• Industrial components

• Automotive interior

Lead Time & Workflow

Typical tooling lead time:

• Prototype molds: 10–15 days

• Production molds: 25–35 days

Process steps:

1. RFQ + drawings

2. DFM evaluation

3. Mold design & approval

4. Tooling fabrication

5. T1 sampling

6. Optimization & validation

7. Production & delivery

Example Projects (anonymized)

✔ PC+ABS housing mold (multi-cavity)
✔ Transparent PMMA cover mold (high clarity)
✔ Nylon gear mold (industrial application)
✔ TPE overmolded handle (consumer product)

Quality & Validation

We support:

• Dimensional inspection

• Functional tests

• Surface inspection

• PPAP / FAI documentation (optional)

• Engineering reports (optional)

Get a Quote

Upload your drawings (STEP, IGS, STP, PDF) for cost estimation and lead time evaluation.
Engineering reviews are available for OEM customers.

→ Get a Quote / Upload Drawings

Email & WhatsApp inquiries are also welcome.

Injection mold design and plastic injection tooling services for OEM manufacturers in consumer, electronics, industrial, and medical industries. Capabilities include DFM analysis, hot runner systems, prototype tooling, bridge tooling, mass production tooling, and injection molding up to 680 tons.